Custom connectors
Manufacturing of customized connectors based on spring contacts
In addition to a variety of standard solutions, we offer you the manufacturing of customized connectorsthat are precisely tailored to your requirements. We combine innovative technologies with precise processing to create long-lasting and high-performance solutions. For example, it is possible to combine several spring contacts with different working heights in you compact plastic housing to integrate.
Our portfolio includes:
- Particularly small connectors for space-critical applications
- Waterproof solutions (IPX6/IPX7) for protection against moisture
- connectors with rolling pins for lateral and rotational movements
- Magnetic connectors for secure and intuitive connections
- special solutions for high-current applications with optimized conductivity
Hotmelt process: Maximum protection for sensitive components
To protect electronic components such as circuit boards, sensors or microelectronics from harmful environmental influences, we rely on the proven hot melt process, These casting technology offers reliable sealing and is ideal for applications exposed to moisture, dirt or strong vibrations.
By combining different materials, we adapt the connectors individually to your requirements. In doing so, we take into account important properties such as:
- flexibility and impact resistance for robust connections
- High shock absorption and moisture resistance for long-lasting applications
- UV protection and chemical resistanceto withstand even extreme conditions
- sealing mechanismsto avoid contamination and corrosion
In addition, our advanced casting technology Lahore integration of functional elements Who holes, screw threads or special sealsto make the connectors even more versatile.
More than just connectors – complete assembly solutions
We not only offer the production of individual customer-specific connectors, but also the manufacture of complete assemblies including cable assembly. Our experts develop economical solutions that are perfectly tailored to your applications and combine the highest quality with maximum functionality.
Waterproof connectors with spring contacts
Normally, pressing the contacts into the plastic housing is the common method used to achieve IP54 sealing.
For more demanding installation situations where higher protection classes of IPx7 or higher are required, we offer various connector designs. Pins can be either O-ring seals supplemented or directly overmolded with plastic and/or with elastomer materials sealed Overmolding allows the connector to take on a customized shape and integrate sockets and connectors, reducing assembly time and costs.
Spring contacts offer the advantage of a small pitch, high integration density and long service life as well as a shock and vibration resistant connection. In particular, spring contacts with the Super AP coating interesting because they have increased resistance to salt water, perspiration and electrolysis.
Our waterproof connectors are used in mobile tracking and navigation devices outdoors as well as in medical technology and industry. Please note that the protection class achieved always depends on the installation situation.
Magnetic connectors
Tailor-made magnetic plug-in systems – uncomplicated and innovative
Our experienced engineering team will take care of the complete development and production of your magnetic plug-in system. You don't have to worry about anything - a simple sketch or representation of your installation situation is enough and we'll take care of the rest.
Connector relaunch – conversion to magnetic systems
Do you have an existing connector system that no longer meets current requirements? Our plug relaunch service analyzes your current solution and checks whether switching to a modern, magnetic connector system is possible. Magnetic connectors offer advantages such as:
- Easy handling thanks to self-guiding connections,
- High reliability even under difficult conditions,
- Flexible signal and power transmission (e.g. audio, video, data, control).
Together with you, we will develop a solution that optimizes your processes and brings your systems up to the latest state of the art.