cable assembly

Tailor-made cables for all applications

cable assemblers

With our extensive experience and a highly qualified supplier network we offer you a professional cable assemblythat can be tailored precisely to your individual requirements.

Thanks to our flexible manufacturing options We assemble cables for a wide range of industries, including automotive, aerospace, medical technology and industrial applications. This versatility allows us to provide the right solution for almost every application.

In addition to the cable assembly Our range of services also includes the development and production individual connector and magnetic connector.

We address both small start-ups as well as large corporationsto offer the optimal solution for every company size. Starting from order quantity of 500 pieces We manufacture tailor-made cables that are precisely tailored to your technical specifications and areas of application.

In order to provide you with an individual and precisely fitting cable assembly, we need either a technical drawing or a detailed description of your cable. If you are unsure which solution is best suited to your application, we will be happy to provide you with comprehensive advice.

Contact us so that we can make you the best possible offer!

ReferencesKabelkonftionPlugharness

We assemble for you:

  • Harnesses: Machine, mains connections, car and special applications
    Integration of components, sheathing and bindings, protective braids and shields
  • Hybrid cable (single cable systems)
  • miniature cable
  • cable sets: Complete, single strands, measuring strands
  • Network cables / data cables / Ethernet lines:
    • Slim-SAS HD cable (internal / external)
    • single pair lines
    • with twisted wire pairs (twisted pair), – also with ferrite and strain relief
    • ribbon (FFC)
    • D-SUB (9 – 62 pin), HD D-SUB, USB, ATA, S-ATA, IDE, DVI, VGA, DMS-59,
    • DisplayPort, CAT (up to CAT. 7) etc.
    • EMC shielding
  • LCD and flat screen connection cable eg LVDS, HDMI
  • coaxial:

    HF lines (N, MCX, NMCX, SMA, SMB, F, FME, TNC, BNC)

    Antenna cable, measurement cable, sensor cable, monitor RGB cable
  • spiral cable, telephone cable
  • Cable with overmoulded plugs
  • special cable
  • Cables with magnetic connectors >>
What is cable assembly

What is cable assembly?

Cable assembly involves a multi-stage manufacturing process in which individual cables and connectors are assembled into a complete cable harness or cable set. To create an optimal connection solution, the cable goes through various processing steps such as cutting, stripping, crimping, soldering, labeling and bundling. Each of these steps helps to ensure that the cables are precisely tailored to the respective application and that high quality and long-term reliability are guaranteed.

This complex and precise process is used in numerous sectors and industries. Precisely manufactured cable assembly is essential, particularly in electronics, automotive and medical technology, as well as in aerospace, to guarantee error-free signal or power transmission. Since this manufacturing process requires both specialized tools and technical know-how, many companies decide to outsource cable assembly to experienced service providers.

Professional manufacturing not only ensures the highest quality standards, but also enables tailor-made solutions to be implemented efficiently. This results in precisely fitting cable sets that not only meet the technical requirements exactly, but also offer a long-lasting and secure connection.

What types of cables are there?

What types of cables are there?

Cables are essential components of modern technologies and are used in numerous applications. Depending on the intended use and technical requirements, they differ in their conductivity, shielding, flexibility and transmission speed. Choosing the right cable is particularly important to ensure reliable and interference-free signal or power transmission.

data and network cables enable fast and secure data transmission and are often used in computer networks and telecommunications. These include Ethernet, USB and fiber optic cables, each of which is optimized for different transmission rates and ranges.

power cable are used to transmit energy and are designed for low or high voltages depending on the requirements. Typical examples are power cables, high-voltage cables or battery cables, which are required in many electrical devices and industrial applications.

coaxial are particularly well shielded, so that they enable interference-free signal transmission. This property makes them ideal for use in TV and radio technology as well as in communications technology. Flat cables, on the other hand, consist of several parallel conductors and are often used in electronic devices or computer hardware due to their space-saving design.

control and industrial cables play an important role in automation technology because they reliably supply machines and systems with electrical signals. These cables must not only be flexible, but also resistant to mechanical stress and environmental influences.

special cable

In addition, there are numerous special cables that have been specifically developed for demanding applications such as medical technology, aerospace or high-current applications. These cables often offer high temperature, chemical or UV resistance in order to meet the special requirements of these industries.

The wide variety of cable types means that tailor-made solutions can be created for almost any application. Careful selection not only ensures high efficiency, but also a long-lasting and trouble-free connection that optimally meets the requirements of the respective application.

Why is choosing the right cable so important?

Each cable must be adapted to the specific requirements of its environment. Therefore, factors such as bending strength, temperature resistance, shielding and electrical conductivity play a crucial role in ensuring reliable function and a long service life.

types of cable connectors

Assembly with all types of connectors, such as:

We assemble cables with a wide range of connectors that are precisely tailored to your technical requirements. Choosing the right connector plays a crucial role in ensuring a reliable and trouble-free connection.

Various factors must be taken into account, such as transmission speed, signal type, voltage, current and the number of contacts. By precisely coordinating the components, we ensure that your connection solution is optimally adapted to the respective application conditions.

  • Ethernet connectors, such as RJ45, RJ12, RJ11
  • USB connector, such as USB Type A, USB Type B, Micro USB, Mini USB, USB-C
  • HDMI connector
  • Coaxial connector, such as F connector, BNC connector, SMA connector
  • Fiber optic connectors (FC, LC, MU, SC, ST, URM ...)
  • M5, M8, M12, M16, ... (D- X- coded)
  • VGA, DVI, DisplayPort
  • D-SUB (9-62 pin), HD D-SUB
  • RF connectors (BNC, TNC, SMA, RP …)
  • DIL/DIP connectors
  • IDC connector
  • Chinch connector
  • Automotive connector
  • Board to Board, Board to Wire, FFC, FPC
  • Custom Connectors >>
What types of cable connectors are there?

What cable connectors are there and what are they used for?

There is a wide range of cable connectors available, which are used depending on the respective application and the technical requirements. The choice of the right connector depends on several important factors, including transmission speed, signal type, voltage, current and the number of contacts. To give you better orientation and enable you to make the right decision, we will present the most important connector types and their respective areas of application in detail here.

USB connector – Versatile connection for data and power

USB plugs are an indispensable part of modern electronics. They connect computers, smartphones, cameras, tablets and many other devices. There are various variants, including USB Type A, USB Type B, Micro-USB, Mini-USB and USB-C. USB-C in particular has now established itself as the standard because it enables faster transfer rates and greater compatibility with modern devices.

HDMI connector – high-resolution image and sound transmission

HDMI (High-Definition Multimedia Interface) connectors are optimized for the digital transmission of audio and video signals. They are mainly used in televisions, Blu-ray players, game consoles and computers. There are several types, including standard HDMI (Type A), mini HDMI (Type C) and micro HDMI (Type D). While standard HDMI connectors with 19 pins are the most common, mini and micro HDMI connectors are particularly suitable for compact devices such as tablets or digital cameras.

Ethernet connectors – stable and fast network connections

Ethernet connectors play a crucial role in data transmission in networks. They enable speeds from 10 Mbps up to 100 Gbps and are essential for LAN connections in companies, data centers and smart home systems. The most common connectors include RJ45, RJ11 and RJ12, with RJ45 being the standard for network applications.

Audio connector – Clear transmission for music and communication

Audio connectors are used to transmit audio signals between speakers, headphones and sound systems. The most common variants are 3,5 mm jack plugs, RCA plugs and XLR plugs. While jack plugs are used for everyday applications, XLR plugs are mainly used in professional audio devices.

Power plugs – secure energy supply for various devices

Power connectors are responsible for transferring electrical energy from a power source to a device. These include AC power cord connectors for connecting to mains power and DC power connectors for direct current applications such as those used in laptops, chargers or portable electronic devices.

Coaxial connector – Robust connection for TV and radio technology

Coaxial connectors are used to connect coaxial cables to devices such as televisions, radios and antennas and enable stable and interference-free signal transmission. The most common variants include F-connectors, BNC connectors, N-connectors and SMA connectors. While F-connectors are mainly used in TV and satellite systems, BNC connectors are used in surveillance and video technology.

LWL connectors – high-speed connections for fiber optic networks

LWL connectors (optical fiber connectors) enable fast and loss-free data transmission over long distances. This means they are used in telecommunications networks, local networks (LANs) and data centers. The most popular variants include FC, SC, ST, LC, MTRJ and E2000. LC and SC connectors in particular are widely used in modern fiber optic networks due to their compact design and high performance.

assembly of cable harnesses

wiring harness manufacturers

Tailor-made cable harnesses for the highest demands

We manufacture high-quality wiring harnessesthat are precisely tailored to your technical requirements and specific applications. Whether machine and network connections, automotive systems or individual special solutions - our precise manufacturing enables reliable and economical implementation from medium quantities onwards. The focus is on quality, efficiency and durability to ensure optimal performance of your systems.

Individual design and precise manufacturing

Our service goes far beyond pure production. Already in the development and design phase, we support you in designing your wiring harness in the best possible technical and economic way. We take into account factors such as performance requirements, environmental conditions and mechanical loads to ensure long-lasting and trouble-free operation.

By day manufacturing of cable harnesses still requires a high proportion of precise manual work, we rely on optimized and economical production in Asia. This means you benefit from attractive conditionswithout having to compromise on quality, safety and durability.

Our complex cable harnesses include all necessary components, including:

  • Electronic and mechanical componentsthat are precisely tailored to your application
  • sheaths and protective braidsthat ensure durability and safety
  • bindings and shieldingthat reduce interference and ensure reliable operation

Fast and uncomplicated quotation request

So that we can provide you with a precise and tailor-made offer, simply send us:

  • A technical drawing or detailed specifications
  • The desired annual quantity and the estimated project duration

We will carefully examine your requirements and provide you with a non-binding evaluation with an individual solution that meets your technical and economic goals.

Contact >>

What is a wiring harness?

What is a wiring harness?

prefabricated wiring harness

A wiring harness is a systematically organized collection of electrical cables and wires that are connected and bundled together to transmit electrical energy or signals safely and efficiently. It is designed to be space-saving, easy to install and particularly reliable - even in complex technical systems.

Where are cable harnesses used?

Cable harnesses are used in many industries because they structured and secure cabling They are used in particular in the following areas:

  • automotive industry: Connecting cable harnesses Control units, sensors, motors and many other components with each other, ensuring reliable operation of modern vehicles.
  • Aerospace: Here they provide a safe and interference-free energy and signal transmission, even under extreme environmental conditions.
  • Heavy industry: In machines and systems, cable harnesses help to organize cabling and minimize operational disruptionsto ensure smooth operation.
  • Electronics industry: Cable harnesses bundle various connections in electronic devices and systems, saving space and ensuring flawless operation.

How is a wiring harness constructed?

A wiring harness consists of several components that together ensure reliable and long-lasting function. cables and wires form the heart of the system by transmitting power or data safely and efficiently.

To ensure that the connection remains stable, plugs and contacts for a secure interface between the various devices and components. To protect the wiring harness from external influences, Protective materials such as shrink tubing, sheathing and protective braids are used. These not only provide mechanical protection, but also ensure reliable electrical insulation.

To ensure that the wiring harness remains securely in its intended place, Fasteners such as cable ties, clips and brackets. They prevent slipping or damage due to movement and thus ensure a long service life and consistent performance.

Individual planning and production for every application

Each harness is tailored to the customer's individual requirements developed and manufactured. Precise construction is particularly important so that:

  • The required functions, environmental conditions and safety requirements be completely fulfilled.
  • The suitable materials and components be carefully selected.
  • The electrical load and mechanical requirements be taken into account precisely.
  • International norms and quality standards be respected.

Cable harnesses are therefore much more than just a collection of cables, you are sophisticated and customized solutions, which form an indispensable basis for many technical applications.

We assemble cables, data cables, high-frequency cables, microphone cables, automotive cables, automotive wiring harnesses, control cables, digital cables, network cables, video cables, network cables, signal cables, high-voltage cables for the medical, automotive, control and regulation technology sectors, as well as entertainment electronics.