Reference example of a sensor housing

For a modern measuring system we have a two-part Plastic housing made of ABS, which impresses with its combination of stability, tightness and design freedom. The housing consists of a top and bottom, which have a matching Silicone seal (60A Shore) can be precisely connected to each other.
This solution not only provides reliable protection for sensitive electronics, but also simplifies assembly – a decisive advantage in series production.
Double function of the silicone seal
The specially developed seal fulfills three tasks in the plastic housing:
- Seal: Reliably protects electronics from dust and environmental influences – ideal for use in demanding environments.
- Vibration dampening and protection: Acts as an elastic damper against mechanical loads or shocks and reduces vibrations and noise.
- Leadership and positioning: Provides precise guidance during assembly and ensures that both housing halves are joined together precisely.
This triple function reduces the assembly effort of the plastic housing, minimizes tolerances and increases process reliability in series production.
Technical features and benefits
- Material: ABS plastic (housing) & silicone 60A Shore (seal)
- Construction: two-part housing with integrated seal guide
- Easy to install: precise fit without additional positioning aids
- Vibration and shock absorption: through elastic silicone component
- Variety of colors: both the housing and the seal are available in different colors
- Economical series production: separate injection molding tools for plastic and silicone ensure optimal cost structure even for medium quantities

Colour variety as desired – housings and seals are available in different colours
Efficient production and cost-effectiveness of the plastic housing
The entire housing is manufactured using two separate injection molds – one for the ABS plastic, one for the silicone seal.
The precise coordination of both components creates a technically sophisticated and economical solution that is particularly suitable for series production from medium quantities onwards.
The combination of sophisticated design, functional integration and optimized tooling technology enables cost-effective plastic enclosures without compromising on quality or protective function.
Are you planning your own plastic housing?

Our experienced team will support you from the idea phase through development and design to series production.
Benefit from our comprehensive expertise in plastics technology, sealing solutions, and component assembly – for a result that is technically convincing and remains economical.
Contact us for individual advice!
Have you already seen our free ABS sample card, our plastics design guide or our design study for customized enclosure solutions?
