Custom connectors

custom connectors
custom connectors

Customized connector solutions based on spring contacts

We realize customer-specific connectors, for example based on spring contacts. Due to the large number of spring contacts, particularly small connectors, waterproof solutions (IPX6 / IPX7) and special solutions for high-current applications can be implemented.

In order to protect sensitive electronic components such as printed circuit boards or sensors from negative environmental influences, we can use connectors with the hot melt process seal. This technology is ideal for applications where moisture, dirt or vibration is a problem.

By using different materials, we can accommodate specifications for flexibility, impact resistance, shock absorption, moisture resistance, impermeability, UV protection, chemical resistance and color. Our potting technology also enables the integration of bores, screw threads and sealing.

In addition, we also offer the production of complete assemblies with connectors and cable assembly. Our experts can implement your requirements precisely and offer you cost-effective solutions.

 

Connectors with spring contacts


Several spring contacts can be assembled into a connector in a plastic housing. In addition to a number of standard solutions, we also offer you the production of customer-specific connectors:

  • particularly small connectors
  • waterproof solutions
  • Plugs with rolling pins for lateral and rotating movements
  • magnetic connectors
  • special solutions for high current applications

We also offer the production of complete assemblies with connectors and cable assembly at low cost.

 

Individual connectors based on spring contacts
Individual connectors based on spring contacts

 

Waterproof connectors with spring contacts


Waterproof connectors with spring contacts
Waterproof connectors with spring contacts

It is possible to combine several spring contacts with different working heights in a plastic housing to form a plug according to customer requirements. Pressing the contacts to the plastic housing is normally used as a common method to achieve IP54 tightness.

For more demanding installation situations, in which higher protection classes of IPx7 or higher are required, we offer various connector designs. Pins can either be supplemented with O-ring seals or directly overmoulded with plastic and/or sealed with elastomer materials. Overmolding allows the plug to take a custom shape and integrate sockets and plugs, reducing assembly time and cost.

Spring contacts also offer the advantages of small pitch, high integration and long life, as well as a shock and vibration resistant connection. In particular, spring contacts with the Super AP coating interesting because they have increased resistance to salt water, perspiration and electrolysis.

Our waterproof connectors are used in outdoor mobile tracking and navigation devices as well as in medical technology and industry. Please note that the protection class achieved always depends on the installation situation. We would be happy to advise you in detail on this topic.

 

Magnetic connectors


Magnetic plugs with cable assembly
Magnetic plugs with cable assembly

We offer magnetic connector systems with cable assembly for a variety of branches and industries. We specialize in the design and development of these high quality connectors, known for their reliability and functionality. A magnetic connector consists of a series of spring contact pins equipped with a magnetic connection system. Resistant to shock and vibration, these connection systems offer a self-tracking connection that makes for a simple and efficient connection. The spring contacts in our magnetic connectors enable the transmission of not only charging current, but also all types of signals including audio, video, data and control signals.

Our experienced team of engineers is happy to develop a custom solution for your specific requirements.

Magnetic connectors