cable assembly

cable assembly
cable assembly

Cable assembly for all areas of application

With our extensive experience and a highly specialized supplier network, we assemble cables for a variety of applications and industries. Our wide range of cable assembly covers all sectors - from automotive engineering to aerospace, medical technology, industrial applications and numerous other areas.
This also includes development and production individual connector and magnetic connector is part of our competencies.

Our offer is aimed at companies of all sizes, from small start-ups to large corporations. We are able to produce and deliver tailor-made cables for orders of just 500 pieces. For a Services we need a technical drawing or a description of the technical requirements and the application. We would also be happy to provide you with detailed advice personally, so that we can make you the best possible offer.

ReferencesKabelkonftionPlugharness

We assemble for you:

  • Harnesses: Machine, mains connections, car and special applications
    Integration of components, sheathing and bindings, protective braids and shields
  • Hybrid cable (single cable systems)
  • miniature cable
  • cable sets: Complete, single strands, measuring strands
  • Network cables / data cables / Ethernet lines:
    • Slim-SAS HD cable (internal / external)
    • single pair lines
    • with twisted wire pairs (twisted pair), – also with ferrite and strain relief
    • ribbon (FFC)
    • D-SUB (9 – 62 pin), HD D-SUB, USB, ATA, S-ATA, IDE, DVI, VGA, DMS-59,
      DisplayPort, CAT (up to CAT. 7) etc.
    • EMC shielding
  • LCD and flat screen connection cable eg LVDS, HDMI
  • coaxial:
    HF lines (N, MCX, NMCX, SMA, SMB, F, FME, TNC, BNC)
    Antenna cable, measurement cable, sensor cable, monitor RGB cable
  • spiral cable, telephone cable
  • Cable with overmoulded plugs
  • special cable
  • Cables with magnetic connectors >>
harness
harness

What is cable assembly?

Cable assembly refers to the process of assembling cables and connectors into a complete wire harness or harness. This process includes cutting, stripping, crimping, soldering, labeling, and bundling wires and connectors to create a high-quality, reliable connection. Cable assembly is often used in the electronics and automotive industries and often requires special tools and know-how. Therefore, it can be advantageous to outsource this process to an experienced cable assembly service provider to ensure high quality and reliability of the cable assemblies.

What types of cables are there?

There are a variety of cable types designed for different applications and purposes. The differences between the cable types lie in their specific properties, including the transmission speed, the transmission distance, the cable length, the signal quality and the type of signal.

coaxial

A coaxial cable has a cylindrical inner conductor surrounded by a cylindrical outer conductor that acts as a shield. Coaxial cables are often used for TV signals, radio frequencies, Internet connections and video surveillance systems.

Ethernet cable

Ethernet cables transmit network data. There are different types including Cat5, Cat5e, Cat6 and Cat7. These categories differ in data transfer rate, maximum cable length and transmission frequency.

USB cable

USB cables connect peripherals to computers or other devices. There are different types, such as USB-A, USB-B, USB-C and mini-USB.

HDMI cable

HDMI cables transmit high-resolution audio and video between devices such as televisions, Blu-ray players, and game consoles.

power cable

Power cables carry electrical energy from a power source to a device. There are different types, such as power cords, extension cords, power distribution strips and adapters.

Audio and Video Cable

These cables transmit audio and video signals between devices such as televisions, speakers, and amplifiers. Examples include RCA cables, 3,5mm jack cables and optical audio cables.

hybrid cable

Hybrid cables combine several functions in one cable. They can transmit different types of signals at the same time or deliver different levels of current. An example is the power and signal transmission cable, which transmits both power and signals. Such cables are often used in industrial controls. Hybrid cables come in a variety of sizes and specifications and are often manufactured for specific applications. They are durable and robust to withstand the high demands of the industry.

Connector types cable assembly
Connector types cable assembly

Assembly with all types of connectors, such as:

  • Ethernet connectors, such as RJ45, RJ12, RJ11
  • USB connector, such as USB Type A, USB Type B, Micro USB, Mini USB, USB-C
  • HDMI connector
  • Coaxial connector, such as F connector, BNC connector, SMA connector
  • Fiber optic connectors (FC, LC, MU, SC, ST, URM ...)
  • M5, M8, M12, M16, ... (D- X- coded)
  • VGA, DVI, DisplayPort
  • D-SUB (9-62 pin), HD D-SUB
  • RF connectors (BNC, TNC, SMA, RP …)
  • DIL/DIP connectors
  • IDC connector
  • Chinch connector
  • Automotive connector
  • Board to Board, Board to Wire, FFC, FPC
  • Custom Connectors >>

There are many different cable connectors that are used depending on the application and requirements. Selecting the appropriate cable connector depends on the specific requirements of the application, such as transmission speed, signal type, voltage, current and number of contacts.

USB plug

USB plugs are widely used and are used in many devices such as computers, cell phones, cameras and tablets. There are different types of USB connectors including USB Type A, USB Type B, Micro USB, Mini USB and USB-C. USB-C connectors are the newest and most commonly used version as they offer higher transfer speeds and greater compatibility.

HDMI connector

HDMI connectors (High-Definition Multimedia Interface) transmit digital audio and video data. They are often used in televisions, Blu-ray players, game consoles and computers to enable high-quality audio and video transmission. There are different types of HDMI connectors, such as standard HDMI (Type A), mini HDMI (Type C) and micro HDMI (Type D). The standard HDMI connector is the most common and has 19 pins, while mini and micro HDMI connectors are used for smaller devices such as smartphones and tablets.

Ethernet connector

Ethernet connectors connect devices on networks and transmit data at speeds from 10 Mbps to 100 Gbps. Ethernet is a networking standard that enables data exchange between computers, servers and other devices. The most common Ethernet connectors are RJ45, RJ11 and RJ12. The RJ45 connector is most commonly used for network connections.

audio connector

Audio connectors transmit audio signals between devices such as headphones, speakers and audio systems. Common audio plugs include 3,5mm jack plugs, RCA plugs and XLR plugs. Jack plugs are available in mono (single-channel) and stereo (two-channel), recognizable by the number of ring contacts.

power plug

Power plugs transmit power from sockets and batteries to various devices. There are different types, such as AC power cord plugs and DC power plugs.

coaxial connector

Coaxial connectors connect coaxial cables to devices such as televisions, radios, and antennas. Common types include F connector, BNC connector, N connector and SMA connector. F connectors are often used for TV connections, BNC connectors for surveillance and video applications, and N connectors in military and scientific applications. Coaxial connectors ensure a stable connection and are made of robust materials such as brass or stainless steel.

Fiber optic connector

Fiber optic connectors connect fiber optic cables (LWL) that transmit data over long distances at high speed. There are different types, such as FC, SC, ST, LC, MTRJ and E2000. Fiber optic connectors are important for reliable connections in telecommunications networks, local area networks, data centers and many other applications where fast data transmission is required.

We manufacture cable harnesses, among other things, for machine, mains connections, motor vehicle and special applications from medium quantities. We can also support you with the construction. The complex wiring harnesses contain all the necessary components, such as electronic and mechanical components, sheathing and ties, protective braids and shields.

Especially in the production of cable harnesses, a high proportion of the production is still done manually. Due to our production in Asia, we can offer cable harnesses on economical terms. For a non-binding evaluation of your request, simply send us the technical drawing or technical specifications and the required annual quantity as well as the project duration.

References of manufactured wire harnesses

What is a wiring harness?

A wiring harness is a collection of electrical cables and wires grouped together in a specific arrangement. Wire harnesses find application in the automotive, aerospace, heavy industry and electronics industries. They are manufactured specifically for a specific application and according to the customer's requirements and consist of various components such as cables, connectors, contacts, fasteners and heat shrink tubing. Careful planning and construction is crucial for reliable and error-free cabling.


More than just cable assembly:
Also individual housing solutions and input components we manufacture customer-specifically.

Assemblies

We assemble cables, data cables, high-frequency cables, microphone cables, automotive cables, automotive wiring harnesses, control cables, digital cables, network cables, video cables, network cables, signal cables, high-voltage cables for the medical, automotive, control and regulation technology sectors, as well as entertainment electronics.