Custom connectors with spring contacts
Manufacturing of customized connectors based on spring contacts
In addition to a wide range of standard solutions, we offer the production of customized connectors precisely tailored to your requirements. We combine innovative technologies with precise processing to create durable and high-performance solutions. For example, it is possible to integrate multiple spring contacts with different working heights into a compact plastic housing.
Our portfolio includes:
- Particularly small connectors for space-critical applications
- Waterproof solutions (IPX6/IPX7) for protection against moisture
- connectors with rolling pins for lateral and rotational movements
- Magnetic connectors for secure and intuitive connections
- Special solutions for high-current applications with optimized conductivity
Hotmelt process: Maximum protection for sensitive components
To protect electronic components such as circuit boards, sensors, or microelectronics from harmful environmental influences, we rely on the proven hot-melt process. This encapsulation technology provides reliable sealing and is ideal for applications exposed to moisture, dirt, or strong vibrations.
By combining different materials, we adapt the connectors individually to your requirements. In doing so, we take into account important properties such as:
- Flexibility and impact resistance for robust connections
- High shock absorption and moisture resistance for long-lasting use
- UV protection and chemical resistance to withstand even extreme conditions
- Sealing mechanisms to prevent contamination and corrosion
In addition, our advanced potting technology enables the integration of functional elements such as holes, screw threads or special seals to make the connectors even more versatile.
More than just connectors – complete assembly solutions
We not only offer the production of individual customer-specific connectors, but also the manufacture of complete assemblies including cable assembly. Our experts develop economical solutions that are perfectly tailored to your applications and combine the highest quality with maximum functionality.
Waterproof connectors with spring contacts
Normally, pressing the contacts into the plastic housing is the common method used to achieve IP54 sealing.
For more demanding installation situations in which higher protection classes of IPx7 or higher are required, we offer different connector designs Pins can either be supplemented with O-ring seals or directly overmolded with plastic and/or sealed with elastomer materials. Overmolding allows the connector to take on a customized shape and integrate sockets and plug-in devices, reducing assembly time and costs.
Spring contacts offer the advantage of a small pitch, high integration density and long service life as well as a shock and vibration resistant connection. In particular, spring contacts with the Super AP coating interesting because they have increased resistance to salt water, perspiration and electrolysis.
Our waterproof connectors are used in mobile tracking and navigation devices outdoors as well as in medical technology and industry. Please note that the protection class achieved always depends on the installation situation.