Compact design, high reliability and fast housing integration
In a reference project we have developed a new design solution for magnetic connector which allows direct integration into front panels. The screw-in magnetic plug allows quick and safe installation in plastic and metal housings – similar to a push button. This design not only allows easy adaptation to individual designs, but also quick integration into standard housings, thereby reducing development effort and costs.
Space-saving design without deep sockets
A crucial one Advantage of the screw-in magnetic plug is the flat designThis eliminates the need for deep insertion sockets like those used in conventional connectors. This results in a compact and ergonomic design without compromising mechanical stability or electrical performance.
The integrated magnetic technology ensures a self-guiding, shock and vibration resistant connection between the plug and the device. This ensures that the contact stability is maintained even under difficult installation conditions - ideal for mobile or industrial applications in which mechanical stress occurs.
High performance through spring contacts
To enable a safe and efficient transmission of signals and currents, the magnetic connector system is equipped with high-quality spring contacts combined. Thanks to a selection of over 300 different spring contacts The plug can be optimally adapted to specific requirements. This technology enables current carrying capacity of up to 15 A per pin and supports high frequencies and fast data transfer rates.
The compact grid dimensions and high tolerance compensation enable a high integration density and provide for one long lifetime of the plug-in system. Even with strong vibrations or shocks, the connection remains reliable, making the screw-in magnetic connector suitable for particularly demanding applications.
Reliable corrosion protection for long-lasting connections
To ensure a long service life and reliable contact quality, high-quality contact coatings for use. As standard, the spring contacts are gold-plated to ensure excellent electrical conductivity and protection against corrosion and oxidation.
For particularly challenging environments, the innovative Super AP coating which is significantly more resistant than conventional gold coatings. It is twice as resistant to salt water, five times more resistant to perspiration and thirty times more resistant to electrolytic corrosion. This minimizes corrosion caused by sweat or moisture and contributes significantly to the service life of the connector system.
| Comparison | Test standard | Gold (50u") | Great AP |
|---|---|---|---|
| nickel release | EN12472: 2005 T1: 2009 | Nickel-containing process | nickel-free process |
| impedance | EIA-364-23 | < 50 mΩ | < 50 mΩ |
| Salt water Resistance | EIA-362-26 | 96 HR | 168 HR |
| transpiration Resistance | ISO-3160 | 96 HR | 168 HR |
| Oberflächenhärte | ISO6507-1:2005 | 200 HP | 400 HP |
| Electrolysis- resistance time | 1mA, 5V, Pitch=0.60mm | < 1 min | 60 Min |
Individual customization options, IP68 protection class and versatile cable assembly
The screw-in magnetic plug can be Diameter and installation depth individually adjusted to meet the specific requirements of a wide range of applications. O-ring seal makes for one IP68 protection class, which means the connector system is reliably protected against dust and water – even under extreme operating conditions.
In addition, various expansion options are available, including integrated status lights or additional electronic componentsto further optimize functionality. To protect sensitive components, circuit boards or sensors, the proven hot melt process This encapsulation technology ensures flexibility, shock absorption and protection against UV radiation and chemicals. This means that the plug-in system remains reliably protected even in high humidity or strong temperature fluctuations.
In addition, magnetic connectors with almost every cable type which ensures a high degree of flexibility in the application.
Fast integration and upgrading of standard housings
Another advantage of the screw-in magnetic connector is the ability to integrate it quickly and easily into standard housings. This makes it possible to upgrade existing housing solutions without major adjustments and to efficiently equip new devices with a modern plug connection. The simple assembly saves time and enables a quick market launch without complex housing modifications.
Economical production from 500 pieces
The design and manufacture of this plug-in system is already possible from a production quantity of 500 pieces This offers a tailor-made and economically attractive solution even for smaller series, without having to forego the advantages of customer-specific adaptation.
Conclusion: Pioneering connector for versatile applications
The screw-in magnetic connector represents a future-oriented solution for a wide range of industries – from medical technology and industrial electronics to automation technology, measurement and sensor technology and communications technology.
The combination of compact design, magnetic self-guiding, spring contact technology, IP68 protection class and easy integration into standard housings makes it an ideal alternative to conventional plug connections.
Tailor-made magnetic plug solutions – from development to production
We are developing customized magnetic plug-in solutionsthat are precisely tailored to our customers' requirements. All we need is some basic information about your application. Based on this, we manage the entire process – from planning and development to production.
Our magnetic connector systems combine innovative technology, high reliability and economic efficiency and offer an optimal solution for a wide range of applications.
Brochure “Magnetic Plugs”
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